Category: Biomass to Charcoal Machine

Coconut Shell Charcoal Making Machine Design

The inner white flesh of coconuts are used extensively for making different food products, and coconut shells are generated as a by product. Instead of discarding the coconut shells as waste, businesses which use the coconut, can utilize the shells to make charcoal and other by products, using a coconut shell charcoal making machine for sale. The charcoal produced can be used for a wide range of applications ranging from hotels and barbecues, to activated carbon and agriculture. Before placing an order for a machine for processing coconut shells to convert them into charcoal, it is important to understand the design of the machine.

For better processing, the coconut shell will be first crushed into a small size, usually less than 50 mm in size using a crusher. The crushed shell pieces will be moved to dryer using a conveyor belt. In the dryer the shell pieces will be heated to reduce the moisture levels in them to less than 15% . In some cases, the moisture level in the coconut shells is already less than 10%, in which cases, the dryer will not be required in the machines. To reduce the energy requirement for conveying, in many cases, the dryer is located directly above the carbonization furnace, so that the dried pieces can fall into the furnace.

Coconut Shell Charcoal Making Machine Design
Coconut Shell Charcoal Making Machine Design

The process of conversion of the shell pieces into charcoal takes place in the carbonization furnace, where the pieces are heated at a high temperature. The process of pyrolysis converts the coconut shell into charcoal, flue gas, wood tar and vinegar. Typically the yield of charcoal from one tonne of wood charcoal is approximately 330 kg to 400 kg, and exact amount depends on the characteristics of the coconut shell which is used. If the moisture content of the coconut shell is low and carbon content high, more charcoal will be generated.

The flue gas generated can be used for heating the continuous carbonization furnace and also for the drier. The flue gas produced during carbonization will contain sulfur and other impurities. These impurities are removed using a dust remover like a spray dust collector, to remove the dust particles. The sulfur particles are also removed using a gas cleanser. Wood vinegar and tar are produced when the fuel gas is cleaned of impurities. These products can be used for other applications. Reusing the flue gas which is produced, greatly reduces the operational cost of the furnace, especially energy expenses.

continuous carbonization furnace
Continuous carbonization furnace

The charcoal chips which are produced in the furnace are then transferred to the cooling chamber using a conveyor belt, where the temperature of the cooled chips is reduced to room temperature. After the chips temperature has reduced, they are then packed for transport and used using a packing machine. The packing process is usually automated, with charcoal of a specific weight being poured into sacks on a conveyor belt. The charcoal is then moved to automatic sewing or sealing machine which will close the package, which is ready for transportation to the warehouse and end customer.

The machine for converting coconut shell into charcoal is designed for maximizing the profit of the user: The conversion process can be automated to a large extent, reducing the requirement for manpower. The machine manufacturer will provide controls so that the operator of the machine can control the process to the extent required. The person operating the machine can also monitor the parameters of the various sections of the machine, like the amount being processed, temperature in various section of the machine like furnace, drier, and output of the machine.

The machine has been designed to conform with all the relevant regulatory and safety norms, so that there is no danger to the person who is operating the machine. If required, programmable logic controllers or PLC’s can be used for automating the manufacturing process. The manufacturer of the machine will usually include installation of the machine in their scope of supply. After delivery the machine supplier will send their experienced staff to install the machine at the customer premises. The staff will also train the machine buyer’s staff, on how to use the machine, and precautions to be taken to increase the life of the machine. Periodic maintenance may be required for the machine, to ensure that the output is of the desired quality.

Purchase Sawdust to Charcoal Machine to Carbonize Sawdust

Currently, the demand for biomass charcoal is growing at a rapid pace. High in caloric value, greener energy, alternative to non-renewable energy sources, etc are a few of the reasons why charcoal is widely used nowadays. As a result, more and more businesses are interested in the charcoal making business. This is where the reasonable sawdust charcoal making machine cost from Beston Machinery comes into play.

The sawdust to charcoal making process involves transforming loosely fallen wood dust into a tight, compact form to increase the density of the raw material. All you need to do is feed raw materials in the machine regularly. The plant will continue dispensing high caloric charcoal uninterruptedly. Also, charcoal has better burning efficiency than conventional fuel.

Sawdust Charcoal Machine
Beston Sawdust Charcoal Machine with Energy-saving System

Where to Get Sawdust to Charcoal Plant?

This handy piece of recycling equipment is available from numerous vendors. While this allows access to multiple vendors, it makes your selection pretty difficult. You may get away with this herculean chore and pick the right machine by concentrating on a reputed vendor such as Beston Machinery.

The vendor offers high-quality, durable machines for making charcoal from sawdust. Most importantly, the prices of the machines offered by Beston are far more economical than many other vendors.

Raw Materials Used for the Process

Wood dust is the main raw material for making charcoal. However, sewage sludge, sawdust, and sorted MSW are also used for the carbonizing process. It’s a process where all materials are heated to a very high temperature, and the materials decompose to produce charcoal and other items.

Products Dispensed by the Machine

The first and the most important product is charcoal. Used in homes for heating as well as cooling, this biomass charcoal has high burning efficiency and could help to conserve non-renewable energy resources. Wood vinegar obtained during the process has its varied uses in the medicine sector. On the other hand, tar (due to high resistance to corrosion) is used in the shipping and paint industry.

Sawdust to Charcoal Machine
Beston Sawdust to Charcoal Machine for Sale

Features of Sawdust to Charcoal Machine

By this time, you might have made up your mind to invest in this recycling plant. However, before you invest, you might be interested in assessing the features of this innovative plant. Here are some of the best features.

Low capital

One of the major worries of any business is capital. If a particular machine warrants too much investment, businesses tend to move away from that machine. However, the sawdust charcoal maker from Beston is priced affordably in the modest range. Even businesses with a tight budget are in a position to install this sophisticated machine to make money from cheap waste.

Less working capital

Running a heavy duty plant requires a big working capital on an ongoing basis. This holds true for recycling plants too. However, the sawdust charcoal maker uses very cheap raw materials such as sawdust, wood dust, and sorted MSW. Consequently, the amount of money needed to run the machine is less. Additionally, the machine uses less energy for production. All these things positively affect your working capital and let you run your venture smoothly.

Low maintenance

Maintenance is common with any manufacturing machine. However, too much maintenance can dent your working capital and profitability. As such, it’s important to make certain that the plant you’re buying needs little to modest maintenance. Here, it’s worth noting that the sawdust to charcoal machine needs very little maintenance. Without denting your budget and profitability, the plant will keep the money rolling in with no problem.

Better profits

In this highly competitive era, booking profits can be a task. You need to compete with many other units while selling your products. However, the sawdust charcoal making plant allows you to earn huge profits for a number of reasons. First of all, there’s less competition in this recycling field. Secondly, the Beston Machinery’s recycling plant works efficiently without any stoppages and problems. Also, the machine dispenses final products that are in huge demand.

Final Words

The sawdust to charcoal machine for sale from Beston is the best equipment to reuse waste. In return for a minimal investment, you can start making charcoal of high caloric value and earn big profits. This is why a number of businesses are investing in this recycling equipment to reap the diverse benefits. If you wanna know biochar equipment cost in detail, consult Beston Group.

The Benefits Of The Coconut Shell Charcoal Machine

If you need a quality machine that can help you make more money, you might want to invest in the coconut shell charcoal making machine for sale . This machine can help you get a lot of work done and it is very helpful in a wide variety of situations. The machine is easy to use and it can help you get a lot of work done quickly. There are a lot of different things you can do with the machine and it is going to take waste coconut shells off of the streets and help turn it into charcoal that you can use for a variety of purposes. Let’s see the benefits of investing in coconut shell charcoal making machine for sale on the market now.

Coconut Shell Charcoal Making Machine
Coconut Shell Charcoal Machine for Sale

Coconut shells can add up quickly and they can create a lot of problems in your business. It is important to get rid of them quickly so you don’t have to deal with them. The shells can cause a lot of problems for you and when you are working with the shells you get to remove a lot of them from the environment. You want to make sure that you remove all of the shells from the environment because they contribute to pollution and they can add up quickly and cause you a lot of problems.

There are so many different types of charcoal making machines you can use and the machines are going to help you create a wide variety of things. You can use the coconut shells to produce a very useful type of charcoal and the charcoal is going to help you make a lot of work quickly. The charcoal machine is very useful and people are trying to buy these machines all the time since they are so helpful. The right machine is worth your time and it can help you take a lot of trash out of the environment. If you still have many questions about this continuous carbonization furnace for coconut shells, you can click it to learn more.

If you are in the manufacturing business it is important that you try to work on environmentally-friendly practices. The earth is warming up and waste is pilling up so you have to try to be responsible and do what you can to help the environment. It is the right thing to do and you want to try hard to make things better for everyone. When you have the opportunity to remove the coconut shells you make a better planet and you help the environment in so many ways.

The shells are the type of thing that causes a lot of problems in landfills and you want to make sure that you use a machine that can turn the shells into something useful. When you are working with the shells you need to make sure that you buy a biochar making machine that is going to help you get a lot of work done and the right shells are going to be just what you need to take care of business.

Be sure that you always look for materials that are going to help you get a lot done and be sure that you invest in quality equipment that is going to help you take care of business.

You are suggested to read more about the good suppliers of the machine now.

Tips For Finding A High-Quality Sawdust Charcoal Machine For Sale

If you are looking for a high-quality sawdust charcoal machine for sale, there are a number of important considerations that you need to take into account before making a final purchasing decision. Buying sawdust charcoal machine for your business is something that should never be done without careful consideration. It is important to ask all of the right questions and to research your options ahead of time. That way, you can be sure that you are making a smart investment.

These machines are designed to turn sawdust into biomass charcoal. Depending on the design of the machine, it also may be able to handle other materials such as rice hulls, coconut shells, palm shells, and wood chips. Ideally, you should look for a bamboo charcoal making machine that is capable of handling a variety of different biomass materials. That way, you have a lot more flexibility in terms of the types of raw materials that you can use in your business.

sawdust charcoal machine
sawdust charcoal machine

Most of these machines are manufactured and sold overseas. Buying a large product from a foreign country can be a little bit intimidating the first time that you do it. Make sure to research the process thoroughly ahead of time so that you have a good understanding of the steps that you need to take to protect yourself. You should also research any customs fees or other charges that you may have to pay when importing the equipment from overseas.

Anytime you buy a large piece of straw carbonization machine for your business, you should always research the manufacturer carefully. Spend some time online making sure that they have a reputation for providing great customer service and that their equipment is worth the money.

Before placing an order, talk to the company about how the machine will be delivered. Make sure you ask them who is responsible for the shipping charges and how much the delivery will cost. That way, you can plan ahead for any additional delivery-related expenses that you may face.

Additionally, find out whether or not they will help you set it up at your location. Some companies handle the installation process for you while others leave it in your hands. Typically, the palm kernel shell charcoal machine is fast and easy to set up. However, you should still find out ahead of time who is responsible for the installation.

Don’t forget to check whether or not the charcoal machine comes with a warranty. There should be some type of guarantee in case the equipment turns out to be faulty. It is important to have some sort of recourse available so that you aren’t stuck having to pay to get the equipment repaired when it should have been covered by a warranty.

Reviews can also be helpful when searching for a sawdust charcoal machine for sale and sugarcane bagasse charcoal machine for sale. When you find a machine that seems like a good fit for your company, try to find reviews from other customers who have purchased it for their own businesses. Reviews can help you get a more realistic sense of how easy the equipment is to use and how reliable it is before you invest your money.